mixing tank

Type of Mixing Tank Systems

A mixing tank is an industrial vessel designed for homogenizing, blending, or storing liquid, slurry, or powder-liquid mixtures. In concrete, mortar, and chemical production, mixing tanks are essential for ensuring uniform material composition. They can be horizontal or vertical, single-chamber or multi-chamber, and constructed from carbon steel, stainless steel, or coated steel depending on the application.

Difference Between Types of Mixing Tanks

Mixing tanks are categorized by material type, mixing method, and structural design:

• By material: Carbon steel for standard concrete or slurry, stainless steel for corrosive or chemical materials.

• By mixing method: Paddle mixer, ribbon mixer, or agitator-based systems. Some tanks integrate planetary or helical blades for higher uniformity.

• By structure: Horizontal tanks for easy discharge, vertical tanks for large-volume storage, and multi-chamber tanks for sequential mixing or separate material handling.

• By application: Standard tanks for water, cement slurry, or mortar; specialized tanks for chemical additives or reactive liquids.

This variety allows flexible integration into batching plants, industrial production lines, and laboratory or small-scale operations.

Applications of Mixing Tanks

Mixing tanks are widely used in:

• Concrete batching plants for slurry, cement, or additive preparation.

• Dry-mix mortar production for uniform blending of sand, cement, and additives.

• Industrial liquid or slurry processing in chemical, food, or pharmaceutical sectors.

• Water treatment or waste slurry management for large-scale infrastructure projects.

The tanks provide efficient, uniform mixing and smooth material discharge, which is critical for consistent product quality.

Main Technical Specifications and Performance Indicators

Key specifications include:

• Volume/capacity: 1–50 m³ depending on application

• Material: Carbon steel, stainless steel, epoxy-coated steel

• Mixing power: 0.75–15 kW motor depending on tank size

• Mixing speed: 20–100 rpm adjustable for different materials

• Tank orientation: Horizontal or vertical

• Agitator type: Paddle, ribbon, or planetary blades

• Discharge system: Bottom outlet or side outlet with valve

Key performance indicators:

• Mixing uniformity: ±2–5% variation in blended material

• Discharge efficiency: Smooth flow without residue or blockages

• Durability: High-strength steel and corrosion-resistant coatings for long service life

• Maintenance convenience: Easy access to blades, seals, and tank interior for cleaning

Price Factors and Price Range

Price depends on:

1. Tank volume and capacity — larger tanks require thicker steel and higher motor power.

2. Material type — stainless steel or epoxy coating increases cost.

3. Mixing system complexity — paddle, ribbon, or planetary blades, plus variable speed drives.

4. Accessories — level sensors, automated discharge valves, or heating/cooling jackets.

Typical price range:

• Small tanks (1–5 m³): USD 2,500–5,000

• Medium tanks (10–20 m³): USD 6,000–12,000

• Large tanks (30–50 m³): USD 12,000–25,000

Export Advantages of SDCAD Mixing Tanks

SDCAD mixing tanks are designed for international projects and high-performance operations:

• Precision manufacturing: CNC-cut steel plates and automated welding for consistent quality.

• Flexible design: Horizontal, vertical, single, or multi-chamber tanks tailored to customer needs.

• Efficient mixing: Optimized blade geometry ensures homogenous blending with minimal energy consumption.

• Durable construction: Stainless steel or epoxy-coated carbon steel for long-term resistance against corrosion.

• Integrated systems: Optional level sensors, automatic discharge valves, and agitator drives for turnkey operation.

• Export-friendly: Modular designs fit containerized shipping and reduce international logistics costs.

SDCAD mixing tanks provide high-quality, reliable, and customizable solutions for concrete, mortar, slurry, and industrial applications, making them ideal for overseas contractors and industrial clients.