Dry Mix Mortar Plant

SDCAD is a leading dry-mix mortar manufacturer and supplier in China. Its dry-mix mortar plant boasts capacities of 5, 10, 15, 20, 25, and 30 ton-hours. Equipped with a state-of-the-art automated control system and dual-shaft zero-gravity and planetary mixers, it can achieve over 99% uniformity in just 3-5 minutes. Its high efficiency and quality have earned it a strong reputation among customers worldwide. The dry-mix mortar plant offers the following advantages:

Reduction of manufacturing and indirect costs, labour and auxiliary equipment
Comprehensive control of components and reception at the factory (cements, Aggregates, additives, etc.)
Decrease in the work space dedicated to collection and materials sectoring
Protection of Material against external agents
Keep area clean by avoiding volatility of powders, aggregates etc.
The use of premixed dry mortars not only significantly increases product performance but also guarantees a high degree of application reliability and consistency
Factory premixed dry mortars ensure binders, fillers and chemical additives of known quality are blended exactly in the same ratio thus ensuring high degree of product performance and consistency
Absence of waste, each moment is produced what is to be consumed
Reduce management work and order entry (cement, aggregates, additives etc.)
Immediate manufacturing, simple and automated
Do not requires retardant neither additional additives to keep mortar workable, all this due its instant manufacturing
Possibility to include colour in the material
High durability product

Dry Mix Mortar Plant Details

Optional Features For All SDCAD Concrete Batching Plants

Your concrete batching plant investment purpose and your expectations from the plant may vary different.

Whether you are a ready-mixed concrete producer, a contractor or a manufacturer of precast building elements, we have a very strong R&D team and international experience since 1995 to design and manufacture the most suitable batching plant for your needs.

Here are some of our customization options. Our technical sales team can support you in assiting the appropriate layout and equipment to optimize your productivity and business.

Concrete recycling system integration
Are you still throwing away your concrete waste or faulty production? As the importance of environmental responsibility of businesses increases, certain standards are being introduced in production in order to leave a cleaner world to future generations. In addition, in today’s world where production costs are gradually increasing, operational efficiency has become the most important heading of sustainable activities. With the SDCAD recycling unit, components such as aggregate, sand and water in concrete can be separated and reused in production.

Equipment and applications that ensure the most efficient operation in different climatic conditions

Special reinforcement and applications for quality and uninterrupted concrete production in harsh winter conditions: Steam pipes placed inside the aggregate bunker Complete enclosure of the main unit with 40 mm thick insulated panels Complete covering of the bottom of the aggregate bunker with 40 mm thick insulated panels Retractable electric gates on the aggregate bunker Steam generator (high performance steam generators that can run on diesel, natural gas or both, selected according to the plant capacity)

Concrete batching plant coating applications
The top and sides of the aggregate bunker can be covered with trapezoidal sheets to both protect from environmental influences (rain, snow, wind, etc.) and to minimize the impact of dusting on the environment. The four sides and top of the main unit, which contains the mixer, cement-water-additive scales and aggregate waiting bunker, can be covered with trapezoidal sheets. In this way, the main unit can be protected from environmental influences (rain, snow, wind, etc.).

Fiber feed system integration
You can improve the versatile production capacity of your batching plant thanks to the fiber feeding system that automatically feeds and doses steel or polyester concrete fibers used in the production of special quality concrete and is integrated with the plant automation.

The plant you want with dozens of additional options

– HYDRONIX brand Microwave moisture meter for aggregate bunker sand compartment. It precisely measures the moisture in the sand and ensures that less water and complementary sand is added by the amount of moisture measured by the automatic system.

– Aggregate Bunker bunker grates to be placed on top of the bunker with 100x 100 mm mesh width to prevent large stones from entering and damaging the system

– Water booster with STANDART brand pump that sends water to the water scale at the required flow rate and pressure (with double pump and single pump options)

– Mixer safety interlock can be added for more safety during maintenance. With this system consisting of two switches, the plant cannot be started unless the maintenance person stops the system completely and takes one switch on himself, preventing possible accidents.

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CUSTOMIZATION

Whether it's a concrete batching plant or an asphalt batching plant, both the plan and any component can be customized. SDCAD's service is beyond imagination. We look forward to hearing from you.