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Precast Concrete Plant

Precast Concrete Plant

SDCAD specializes in designing and engineering precast concrete plants—key for producing essential building components like reinforced concrete pipes, load-bearing beams,columns, and prefabricated wall panels. Our plants ensure consistent quality and dimensional accuracy for residential, commercial, and infrastructure projects

SDCAD’s dedicated concrete batching plants supply high-performance mixes for the precast industry. By optimizing material proportioning and mixing efficiency, we meet strict strength requirements while enabling continuous, cost-effective production. This integration delivers durable concrete components on time, accelerating schedules for residential complexes, highways, and municipal buildings.Features and advantages of precast concrete plants:

  • Efficient Construction Speed: Shortens overall project duration by 30%-40% via off-site production + on-site parallel work; e.g., Davao residential project cut delivery time by 2 months vs traditional methods
  • Cost Control Throughout Cycle: On-site labor cost reduced by ≥40%, concrete waste rate ≤3% (vs 10% for cast-in-place); SDCAD molds reusable ≥500 times, saving 70% formwork cost
  • Super Durability & Strength: SDCAD’s patented constant temperature-humidity curing system enables 28-day compressive strength C50-C60 (vs C30-C40 traditional), P8 impermeability, and 30+ year service life in Philippines’ tropical rainy environment
  • Flexible Design Adaptability: Customizable from 100mm thin wall panels to 3m span load-bearing beams; modular mold system (1 set for 3 component shapes) fits curved balconies, special exterior walls
  • Low On-Site Disruption: 90% concrete work off-site, reducing noise by 80% and dust by 90%; Bulacan project certified “Green Construction Model Unit”
  • Global Compliance & Logistics Adaptability : Certified by Philippine PEZA, EU CE, ASEAN CB (no rework for target markets); modular split design (≤20ft container size) cuts shipping cost by 25%; partnered with Subic/Clark port logistics for 30% faster customs clearance
  • Full-Support for Overseas Implementation : Localized solutions with 6 Philippine industrial city project experiences (e.g., Davao Bridge precast plant) + aggregate-adapted mix design; Manila service center has 10-engineer team providing 7×24 support (installation in 15 days vs industry 25, response ≤4hrs)

FEATURES

Capacity

60 m³/h

Mixer Capacity

1500/1000L

Mixer Type

Pan /Planetary/Twin shaft

Aggregate Storage Bin Capacity

4x13,5 m³

Aggregate Loading Type

Transfer conveyor

Precast Concrete Plant: Key Features

SDCAD’s Precast Concrete Plant stands out with 6 core strengths, blending practicality and reliability for construction projects:

  1. Controlled Environment: We precisely regulate temperature, humidity during curing—no weather interference, ensuring 100% consistent strength and durability of every component.
  1. Mold-Based Production: Custom molds are tailored to projects (panels, beams, columns, stairs), fitting exact size, texture needs, cutting on-site adjustment time.
  1. Automation Tech: Equipped with automated mixing and pouring systems, plus computer-controlled curing—boosting production efficiency by 20% while reducing human error.
  1. Strict Quality Control: From raw material (cement, aggregates) testing to finished product compression checks, all meet ACI/EN standards, zero defective components delivered.
  1. Versatile Products: Covers 6+ key types—insulated wall panels, precast floors, load-bearing columns, bridge parts, stairs, decorative elements, residential, commercial, infrastructure projects.
  1. Sustainable Practices: Uses 30% recycled aggregates in concrete, plus energy-saving curing processes, aligning with green building trends.
SDCAD’s plant turns concrete into high-quality, tailored components, supporting smooth, efficient project execution.

Optional Features For All SDCAD Concrete Batching Plants

Your concrete batching plant investment purpose and your expectations from the plant may vary different.

Whether you are a ready-mixed concrete producer, a contractor or a manufacturer of precast building elements, we have a very strong R&D team and international experience since 1995 to design and manufacture the most suitable batching plant for your needs.

Here are some of our customization options. Our technical sales team can support you in assiting the appropriate layout and equipment to optimize your productivity and business.

Concrete recycling system integration
Are you still throwing away your concrete waste or faulty production? As the importance of environmental responsibility of businesses increases, certain standards are being introduced in production in order to leave a cleaner world to future generations. In addition, in today’s world where production costs are gradually increasing, operational efficiency has become the most important heading of sustainable activities. With the SDCAD recycling unit, components such as aggregate, sand and water in concrete can be separated and reused in production.

Equipment and applications that ensure the most efficient operation in different climatic conditions

Special reinforcement and applications for quality and uninterrupted concrete production in harsh winter conditions: Steam pipes placed inside the aggregate bunker Complete enclosure of the main unit with 40 mm thick insulated panels Complete covering of the bottom of the aggregate bunker with 40 mm thick insulated panels Retractable electric gates on the aggregate bunker Steam generator (high performance steam generators that can run on diesel, natural gas or both, selected according to the plant capacity)
Concrete batching plant coating applications
The top and sides of the aggregate bunker can be covered with trapezoidal sheets to both protect from environmental influences (rain, snow, wind, etc.) and to minimize the impact of dusting on the environment. The four sides and top of the main unit, which contains the mixer, cement-water-additive scales and aggregate waiting bunker, can be covered with trapezoidal sheets. In this way, the main unit can be protected from environmental influences (rain, snow, wind, etc.).

Fiber feed system integration
You can improve the versatile production capacity of your batching plant thanks to the fiber feeding system that automatically feeds and doses steel or polyester concrete fibers used in the production of special quality concrete and is integrated with the plant automation.

The plant you want with dozens of additional options

– HYDRONIX brand Microwave moisture meter for aggregate bunker sand compartment. It precisely measures the moisture in the sand and ensures that less water and complementary sand is added by the amount of moisture measured by the automatic system.
– Aggregate Bunker bunker grates to be placed on top of the bunker with 100x 100 mm mesh width to prevent large stones from entering and damaging the system
– Water booster with STANDART brand pump that sends water to the water scale at the required flow rate and pressure (with double pump and single pump options)
– Mixer safety interlock can be added for more safety during maintenance. With this system consisting of two switches, the plant cannot be started unless the maintenance person stops the system completely and takes one switch on himself, preventing possible accidents.

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CUSTOMIZATION

Whether it's a concrete batching plant or an asphalt batching plant, both the plan and any component can be customized. SDCAD's service is beyond imagination. We look forward to hearing from you.

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